Description
Mach3, located in Cuyahoga Falls, OH, is seeking a highly skilled and experienced Senior Process Engineer to develop, implement, and continuously improve manufacturing processes within our dynamic job-shop environment. This pivotal role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. You will work cross-functionally to ensure our manufacturing processes are efficient, cost-effective, meet rigorous quality standards, and consistently exceed customer expectations.
Process Development and Optimization:
Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.
Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.
Generate lean and efficient manufacturing plans for machined assembly processing.
Customer Focus:
Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.
Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.
Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.
Project Management:
Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.
Coordinate with design, production, quality, and other departments to ensure successful project execution.
Technical Expertise:
Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.
Troubleshoot and resolve technical issues related to machining processes and equipment.
Lean Manufacturing and Continuous Improvement:
Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.
Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies
Quality Assurance:
Ensure that manufacturing processes comply with quality standards and specifications.
Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.
Leadership and Mentorship:
Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.
Foster a culture of continuous learning and professional development within the team.
Cost Management:
Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.
Prepare cost estimates for new products and process changes, and assist in generating quotations when overflow assistance is required – daily quotation meeting and assignment
Safety and Compliance:
Ensure that all manufacturing processes adhere to safety regulations and company policies.
Requirements
Bachelor's degree in Engineering, or a related field.
Minimum of 5 years of experience in manufacturing engineering, with a focus on job shop machining.
Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.
Manufacturing plan creation and documentation.
Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).
Blueprint reading and interpretation, as well as an understanding of Quality Control inspection.
Strong project management, problem-solving, and analytical skills, with the ability to manage multiple projects simultaneously.
Experience with lean manufacturing and other continuous improvement methodologies.
Strong communication and interpersonal skills, with the ability to work effectively in a team environment.
Proven track record of building and maintaining positive relationships with customers.
Ability to mentor and train junior engineers and production staff.
Comfortable engaging with customers in technical and support settings.
Familiarity with quality standards such as ISO 9001.
